Z I P T E C H
Installations

Professional Installation & Commissioning

Complete Energy Solutions (CES) delivers end-to-end installation, commissioning and lifecycle hardware support across Western Australia and multi-site industrial operations.

With a strong foundation in electrical services and industrial automation, CES provides safe, compliant and technically robust deployment of advanced monitoring systems in live operational environments.

Our installation capability extends from initial engineering design through to commissioning, integration and ongoing support — ensuring seamless adoption within existing plant infrastructure.

Full-Scope Deployment Capability

CES provides complete system rollout, including:

  • Site assessment and engineering design
  • Hazard and compliance evaluation
  • Hardware specification and configuration
  • Professional on-site installation by certified electricians (WA Licence EC12505)
  • Sensor mounting, enclosure installation and cable routing
  • ATEX-compliant installation where required
  • Network configuration and secure communications setup
  • Commissioning, calibration and system validation
  • Performance verification and client sign-off

All installations are delivered in accordance with site safety requirements, OEM standards and relevant Australian electrical and industrial compliance frameworks.

Commissioning & Integration

Commissioning is not limited to hardware activation — CES ensures full operational integration into the client’s existing control ecosystem.

This includes:

  • Integration with SCADA systems
  • PLC, DCS and VSD interfacing
  • ECU and controller data capture configuration
  • API and secure data pipeline setup into CES DataHub
  • Alert logic configuration and threshold calibration
  • Functional testing across chemical, mechanical and operational parameters

For FluidInspectIR installations, this includes inline flow cell integration, fluid line verification, baseline spectral validation and calibration aligned to DIN/ASTM standards.

The result is a fully operational, site-ready monitoring ecosystem — not just installed hardware.

Specialist Installation Partnerships

CES strengthens its installation capability through strategic industry partnerships.

As Master Distributor for Spectrolytic, CES provides full local system supply, installation and support for FluidInspectIR® inline FTIR platforms across Australia and New Zealand.

Through collaboration with Service N Xchange Pty Ltd (SNX), CES supports fixed plant and crushing optimisation projects, ensuring monitoring hardware aligns with mechanical overhaul, rebuild and performance improvement programs.

Partnership with EMJC enhances diesel fleet monitoring installations, integrating engine diagnostics, vibration, temperature and fluid analytics into heavy mobile assets.

Working alongside Moort Bunji, CES delivers infrastructure and regional project capability, strengthening remote and community-based execution across Western Australia.

This collaborative delivery model ensures projects are technically sound, mechanically aligned and operationally practical.

Remote & High-Risk Environment Expertise

CES installation teams are experienced in:

  • Remote mining operations
  • Offshore and oil & gas environments
  • High-temperature and dust-intensive sites
  • Live processing plants
  • Transformer yards and energy infrastructure
  • Commercial aquatic and water treatment facilities

Our systems are engineered and installed for reliability in extreme heat, UV exposure, vibration-heavy environments and hazardous zones.

Low-power architecture, ruggedised enclosures and secure communications ensure continuous operation even in isolated or challenging locations.

Ongoing Support & Lifecycle Management

Installation is only the beginning. CES provides:

  • Preventative hardware inspections
  • Sensor recalibration and verification
  • Firmware and system updates
  • Troubleshooting and fault rectification
  • Site-based and remote technical support
  • Hardware expansion and retrofit capability

This ensures long-term performance, system integrity and evolving scalability across expanding operations.

Installation Outcomes

Through professional deployment and precise commissioning, CES enables clients to:

  • Accelerate project rollout with minimal operational disruption
  • Ensure safe integration within live environments
  • Eliminate manual sampling programs
  • Achieve faster time-to-value from monitoring investments
  • Strengthen compliance and reporting frameworks
  • Reduce risk associated with asset failure

CES doesn’t just install equipment — we deliver operationally integrated, enterprise-ready monitoring systems designed for performance in the most demanding industrial environments.